Risk Assessment and Control of Microbial Corrosion in Submarine Pipelines for Oil-Gas-Water Multiphase Transmission

WANG Xiaolong, ZHU Wensheng, WANG Xiaodong, YUE Zongling, HE Yuan, YU Haitao, ZHAO Yongping, WANG Hongxuan

Equipment Environmental Engineering ›› 2025, Vol. 22 ›› Issue (10) : 79-85.

PDF(893 KB)
PDF(893 KB)
Equipment Environmental Engineering ›› 2025, Vol. 22 ›› Issue (10) : 79-85. DOI: 10.7643/ issn.1672-9242.2025.10.010
Ships and Marine Engineering Equipment

Risk Assessment and Control of Microbial Corrosion in Submarine Pipelines for Oil-Gas-Water Multiphase Transmission

  • WANG Xiaolong1, ZHU Wensheng1, WANG Xiaodong2, YUE Zongling2, HE Yuan2, YU Haitao1, ZHAO Yongping1, WANG Hongxuan1
Author information +
History +

Abstract

The work aims to assess and control the risk of microbiologically influenced corrosion in submarine pipelines. On-site monitoring and indoor high-temperature and high-pressure simulation experiments were utilized to conduct research on microbiologically influenced corrosion risk assessment, corrosion inhibition strategies, and detection techniques. After a low pH bactericide with a concentration of 500 mg/L was added to the submarine pipeline flow, although the bactericidal effect was significant, it not only significantly reduced the pH value of the submarine pipeline flow, but also had a significant adverse effect on the performance evaluation results of the corrosion inhibitor under high-temperature and high-pressure simulation conditions. There was a significant difference in the microbial culture results between the on-site flow temperature and 35 ℃ conditions. The evaluation of bactericide effectiveness should take into account not only its bactericidal capability but also its impact on pH and compatibility with corrosion inhibitors or other chemical additives. Since temperature has a significant effect on microbial activity, microbial monitoring should be conducted both at 35 ℃ and at the field flow temperature within ±5 ℃.

Key words

submarine pipeline / microbial corrosion / risk assessment

Cite this article

Download Citations
WANG Xiaolong, ZHU Wensheng, WANG Xiaodong, YUE Zongling, HE Yuan, YU Haitao, ZHAO Yongping, WANG Hongxuan. Risk Assessment and Control of Microbial Corrosion in Submarine Pipelines for Oil-Gas-Water Multiphase Transmission[J]. Equipment Environmental Engineering. 2025, 22(10): 79-85 https://doi.org/10.7643/ issn.1672-9242.2025.10.010

References

[1] 侯保荣. 中国腐蚀成本[M]. 北京: 科学出版社, 2017: 13-14.
HOU B R.The Cost of Corrosion in China[M]. Beijing: Science Press, 2017: 13-14.
[2] MACHUCA L L.Understanding and Addressing Micrologically Influenced Corroion(MIC)[J]. Corrosion & Materials, 2019, 44(1): 88-96.
[3] SKOVHUS T L, ECKERT R B, RODRIGUES E.Management and Control of Microbiologically Influenced Corrosion (MIC) in the Oil and Gas Industry—Overview and a North Sea Case Study[J]. Journal of Biotechnology, 2017, 256: 31-45.
[4] XU D K, GU T Y, LOVLEY D R.Microbially Mediated Metal Corrosion[J]. Nature Reviews Microbiology, 2023, 21(11): 705-718.
[5] ENNING D, GARRELFS J.Corrosion of Iron by Sulfate- Reducing Bacteria: New Views of an Old Problem[J]. Applied and Environmental Microbiology, 2014, 80(4): 1226-1236.
[6] HASHEMI S J, BAK N, KHAN F, et al.Bibliometric Analysis of Microbiologically Influenced Corrosion (MIC) of Oil and Gas Engineering Systems[J]. Corrosion, 2018, 74(4): 468-486.
[7] LIAO W Z, YUAN J T, WANG X D.Under-Deposit Microbial Corrosion of X65 Pipeline Steel in the Simulated Shale Gas Production Environment[J]. International Journal of Electrochemical Science, 2023, 18(3): 100069.
[8] VALLS S, VÀZQUEZ E. Stabilisation and Solidification of Sewage Sludges with Portland Cement[J]. Cement and Concrete Research, 2000, 30(10): 1671-1678.
[9] LITTLE B J, LEE J S, RAY R I.The Influence of Marine Biofilms on Corrosion: A Concise Review[J]. Electrochimica Acta, 2008, 54(1): 2-7.
[10] SKOVHUS T L, ENNING D, LEE J S.Predominant MIC Mechanisms in the Oil and Gas Industry, in Microbiologically Influenced Corrosion in the Upstream Oil and Gas Industry[M]. Boca Raton: CRC Press, 2017.
[11] AL-JAROUDI S S, UL-HAMID A, AL-GAHTANI M M. Failure of Crude Oil Pipeline Due to Microbiologically Induced Corrosion[J]. Corrosion Engineering, Science and Technology, 2011, 46(4): 568-579.
[12] 金伟良, 张恩勇, 邵剑文, 等. 海底管道失效原因分析及其对策[J]. 科技通报, 2004, 20(6): 529-533.
JIN W L, ZHANG E Y, SHAO J W, et al.Cause Analysis and Countermeasure for Submarine Pipeline Failure[J]. Bulletin of Science and Technology, 2004, 20(6): 529-533.
[13] STAROSVETSKY J, STAROSVETSKY D, ARMON R.Identification of Microbiologically Influenced Corrosion (MIC) in Industrial Equipment Failures[J]. Engineering Failure Analysis, 2007, 14(8): 1500-1511.
[14] 李全华. 海底混输管内腐蚀风险因素识别及腐蚀因素[J]. 化工管理, 2022(28): 142-146.
LI Q H.Identification of Corrosion Risk Factors in Submarine Multiphase Pipeline[J]. Chemical Management, 2022(28): 142-146.
[15] NACE International.Field monitoring of bacterial growth in oil and gas systems: NACE TM0194-2004[S]. Houston: NACE International, 2004.
[16] JONES J G, SIMON B M.An Investigation of Errors in Direct Counts of Aquatic Bacteria by Epifluorescence Microscopy, with Reference to a New Method for Dyeing Membrane Filters[J]. Journal of Applied Bacteriology, 1975, 39(3): 317-329.
[17] 廖伍彬, 邓晓辉, 邓卫东, 等. 旁路式管道内腐蚀监测技术应用[J]. 科技创新导报, 2010, 7(30): 93.
LIAO W B, DENG X H, DENG W D, et al.Application of Internal Corrosion Monitoring Technology in Bypass Pipeline[J]. Science and Technology Innovation Herald, 2010, 7(30): 93.
[18] 刘朝阳, 何向阳, 吴佳羽. 渤海某平台海底管道腐蚀评估研究[J]. 全面腐蚀控制, 2021, 35(5): 64-68.
LIU Z Y, HE X Y, WU J Y.Study on Corrosion Assessment and Control Measures for Submarine Pipeline of a Platform in Bohai Sea[J]. Total Corrosion Control, 2021, 35(5): 64-68.
[19] 李庆, 张秀菊, 王国蓉. 细菌和微生物腐蚀与危害[J]. 化学工程师, 1998, 12(2): 38-40.
LI Q, ZHANG X J, WANG G R.Corrosion and Harm of Bacteria and Microorganism[J]. Chemical Engineer, 1998, 12(2): 38-40.
[20] POPE D H, ZINTEL T P, COOKINGHAM B A, et al.Mitigation Strategies for Microbiologically Influenced Corrosion in Gas Industry Facilities[C]// Corrosion 1989. New Orleans: NACE International, 1989.
[21] 蔡静, 田英杰. 不同杀菌剂对海洋石油管道微生物腐蚀抑制效果比较[J]. 清洗世界, 2025, 41(9): 65-67.
CAI J, TIAN Y J.Comparison of Inhibition Effects of Different Fungicides on Microbial Corrosion of Offshore Oil Pipelines[J]. Cleaning World, 2025, 41(9): 65-67.
[22] 樊荣兴, 闫化云, 仇朝军, 等. 海洋石油海底管道面临的内腐蚀风险及对策[J]. 全面腐蚀控制, 2019, 33(12): 102-107.
FAN R X, YAN H Y, QIU Z J, et al.Internal Corrosion Risk and Solution of Offshore Oilfield Pipeline[J]. Total Corrosion Control, 2019, 33(12): 102-107.
[23] 熊相军. 油气水三相混输海底管道腐蚀机理研究及防护对策[J]. 化工管理, 2021(16): 148-149.
XIONG X J.Study on Corrosion Mechanism and Protection Measures of Oil Gas Water Three Phase Mixed Transportation Submarine Pipeline[J]. Chemical Enterprise Management, 2021(16): 148-149.
[24] 国家能源局. 油田注入水细菌分析方法绝迹稀释法: SY/T 0532—2012[S]. 北京: 石油工业出版社, 2012.
National Energy Bureau of the People's Republic of China. Analysis Method of the Bacteria for Oilfield Injecting water.Disappearing Dilution Method: SY/T 0532—2012[S]. Beijing: Petroleum Industry Press, 2012.
[25] 国家能源局. 碎屑岩油藏注水水质指标及分析方法: SY/T 5329—2012[S]. 北京: 石油工业出版社, 2012.
National Energy Bureau of the People's Republic of China. Water Quality Standard and Practice for Analysis of Oilfield Injecting Waters in Clastic Reservoirs: SY/T 5329—2012[S]. Beijing: Petroleum Industry Press, 2012.

Funding

National Key Research and Development Program of China ( 2022YFC2806205-1)
PDF(893 KB)

Accesses

Citation

Detail

Sections
Recommended

/